New process turns mixed plastic waste into hydrogen fuel without sorting

Published on 23 July 2026 at 16:17

Hello, today I will be talking about the research from UCLA and Ewha Womans University about "New process turns mixed plastic waste into hydrogen fuel without sorting." The researchers developed a chemical process that turns a mix of the three most common plastics into clean hydrogen fuel, without sorting them first and while trapping the carbon instead of releasing it into the air.

  1. Because plastic usually has to be sorted by type before recycling, only 9% of discarded plastic actually gets recycled, while 79% ends up in landfills and 12% is burned, releasing CO₂.
  2. The research was co-led by UCLA's Samueli School of Engineering and Ewha Womans University in South Korea, and it was published in the Proceedings of the National Academy of Sciences.
  3. The process, called alkaline thermal treatment, uses sodium hydroxide and heat to turn a mix of PET, polyethylene, and polypropylene into hydrogen that is more than 90% pure, all in one reactor.
  4. The method was adapted from an earlier technique that researchers Alissa Park and Woo-Jae Kim created to turn biomass like seaweed into hydrogen without adding carbon to the atmosphere.
  5. Compared with traditional steam gasification, the process produced much more hydrogen from PET while running 300 to 400 degrees Celsius cooler.
  6. Since polyethylene and polypropylene are made only of carbon-hydrogen bonds and resist the reaction, the team first heated them gently in air to add oxygen groups that give the treatment something to react with.
  7. Instead of escaping as CO₂, most of the carbon is trapped as solid sodium carbonate, which can later be turned into calcium carbonate to store it permanently, with less than 13% ending up as gas.
  8. Unlike earlier methods that either only worked on PET or released lots of CO₂, this process solves both problems at once, though the researchers say it still needs optimization and a cost analysis before it can be used at large scale.

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